Battery Thermal Management Solutions
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Battery performance is highly sensitive to temperature extremes. Cold weather, thermal cycling, and fluctuating charge/discharge conditions can significantly impact efficiency, reduce amp-hour capacity, shorten lifespan, and hinder rechargeability. To combat these challenges, Durex Industries offers battery warmers and heating systems designed to maintain optimal operating temperatures and ensure reliable performance—even in harsh environments.
In colder climates, especially those above USDA Grow Zone 6, winter temperatures can severely degrade battery function—regardless of chemistry. Low temperatures slow internal chemical reactions, reducing the battery’s ability to store and deliver energy. By integrating heat, you can dramatically improve battery reliability and extend its usable life.
Benefits of Battery Heating Systems
Contact Durex Industries to explore custom battery heating solutions tailored to your application.
Technology Solutions Include:
To maximize battery performance and longevity, Durex offers a range of value-added temperature control and options:
Contact us today to discover how Durex can help you solve your battery heating challenges with precision and reliability.
In colder climates, especially those above USDA Grow Zone 6, winter temperatures can severely degrade battery function—regardless of chemistry. Low temperatures slow internal chemical reactions, reducing the battery’s ability to store and deliver energy. By integrating heat, you can dramatically improve battery reliability and extend its usable life.
Engineered Heating Solutions for Enhanced Battery Performance
Durex Industries delivers high-performance, custom heating elements for energy storage applications across industries including transportation, aviation, industrial equipment, electric vehicles (EVs), and electronics. Our solutions are trusted by OEMs and aftermarket providers alike.Benefits of Battery Heating Systems
- Extended Battery Life through improved thermal regulation
- Reliable Recharge Cycles without compromising performance
- Enhanced Cell Longevity and balanced aging across cells
- Faster Charge Times in cold environments
- Freeze Protection for safe and consistent operation
Contact Durex Industries to explore custom battery heating solutions tailored to your application.
Warming Solutions for a Wide Range of Battery Types
To ensure optimal battery performance, pre-warming is recommended when ambient temperatures fall below the minimum operating threshold. Durex Industries provides heating solutions for a variety of energy storage platforms, including:- Lithium-ion (Li-ion)
- Lithium Iron Phosphate (LiFePO4)
- Nickel Metal Hydride (NiMH)
- Nickel Cadmium (NiCd)
- Redox Flow Batteries
- Lead Acid Batteries
- Other Advanced Energy Storage Technologies
Battery Heating Technologies from Durex Industries
When you partner with Durex Industries, you gain access to a collaborative, engineering-driven development process. Our experienced design and manufacturing teams collaborate closely with you to solve complex battery warming challenges. All flexible heaters, sensors, and control systems are manufactured locally in Illinois, USA—ensuring reliable supply chain support for North American OEMs.Technology Solutions Include:
- Silicone Rubber, Polyimide, Neoprene, and Mica Laminate Constructions
- Etched Foil, Wire wound, and Hybrid Resistance Elements
- Self-Regulating PTC and Constant Power Output Platforms
- Silicone Rubber Heated Plates and Pedestals
- Battery Wrap Warmers (Silicone Rubber & Neoprene)
- Foam Insulation Sleeves and Self-Insulating Foam Heaters
- Integrated Temperature Sensors: RTDs, Thermocouples, Thermistors, IC Chips
- Complete Heating & Temperature Monitoring Systems
- Silicone Rubber Battery Heater Pads
To maximize battery performance and longevity, Durex offers a range of value-added temperature control and options:
- Wattage Options: Low to high watt densities tailored to application needs
- Voltage Range: <1V to 600V, available in both AC and DC configurations
- Integrated Temperature Monitoring & Control:
- RTDs, Thermistors, IC Chips, Thermocouples
- Auto-reset and manual-reset thermostats
- Single-use and safety thermal fuses
- Power Lead Termination Styles & Wire Harness Options
- Mounting Options: Factory bonding, PSA adhesive systems, and removable attachments
- Advanced Insulation: Structured and 3D foam-insulated designs
Experience the Durex Difference
At Durex Industries, we pride ourselves on being a customer-focused, engineering-first manufacturer. Our collaborative approach ensures that your team receives tailored solutions that meet both technical and business goals. Whether you are an OEM or aftermarket provider, our application and design engineers are ready to support your project from concept to completion.Contact us today to discover how Durex can help you solve your battery heating challenges with precision and reliability.
Battery Thermal Management Solutions Typical Applications
Back to Top- Legacy Transportation Systems
- Electric Vehicles (EVs) & Modern Transportation Platforms
- Emergency Backup Power Systems
- Aviation, Marine, and Telecommunications Equipment
- Generator Battery Packs
- Energy Storage Systems
- Military Field Equipment
- Medical Devices & Equipment
- Portable Power Units
- Off-Grid Stations & Battery Backup Systems
- Railway & Transit Applications
- All-Terrain Vehicles (ATVs)
- Cold Weather Kits & Accessories
- Remote Weather Monitoring Stations
- Lighting Towers & Signal Boxes
- Power Distribution Systems & Transformers
- Cameras & Surveillance Equipment